SERVICES - ZEDTEC ENGINEERING

Zedtec - 3D Design Specialists

Zedtec Engineering provides quality precision 3D Design for all types of metal engineering project concepts and development.

See your CAD files turned into static or working 3D visuals. Get your design out of your computer and into your investor's hands in full living colour.

Whatever your requirements, Zedtec Engineering will provide you with the solution to shorten your time to market and keep you ahead of your competitors.

Mining Component 2Zedtec Engineering - Mining Components

Zedtec Engineering has continued to supply the mining and associated industries across the Hunter Valley & Mackay regions.

With highly trained staff and use of simple but effective manufacturing systems, Zedtec Engineering is able to design, develop and manufacture all types of components used in machinery for the mining and associated industries.

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Multi Axis Machining

The INTEGREX i-200S advanced Multi-Tasking machine delivers maximum versatility, high precision and throughput for medium to large complex parts. The machine combines the capabilities of a high-powered turning center and full-function machining center to produce parts in single setups.

This machine configuration features second turning spindle (S) for DONE IN ONE® machining and works to eliminate multiple setups, fixtures, tools, handling and non-cut time. Additionally, the machine brings dramatic reductions in lead-time and improves part accuracy through the elimination of multiple setups.

With full 5-axis capability, the machine easily processes round parts with secondary operations, fully prismatic parts from solid or castings (chucked or bar fed work), or highly contoured sculptured parts.

Minning Component 1MACHINE CHARACTERISTICS:

  • Powerful main turning spindle
  • Productive second turning spindle for DONE IN ONE part processing
  • Milling spindle with Y-axis travel and B-axis rotation
  • ATC changes both fixed turning and rotary tools
  • 36-tool ATC standard - 72-tool capacity available
  • Easy bar feeder or gantry loader integration for system automation

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General Fabrication & Welding

Zedtec Engineering Services Toowoomba specialise in the design and manufacture of a wide range of sheet metal components made from steel, mild steel, stainless steel and aluminium.

Our core business is producing precision sheet metal components for a broad cross section of industries such as the mining, agriculture, electronics, aeronautical, automotive and medical industries. We also produce unique, custom made structural and fabricated parts for the mining and construction industries as well as other business sectors throughout Queensland and Australia.

Sheet Metal manufacturing and fabrication services -

CAD DESIGN

We work with the most up to date Solid Works CAD design software which makes for a seamless transition from our customers’ ideas through to manufacturing and production

SheetMetalFabrication

CNC PRESS BRAKE

We use the most advanced multi-axis press brakes which reduce component setup time offering significant improvements in our efficiencies.

HIGH PERFORMANCE SURFACE FINISHING

Wherever metals come into contact with each other contact stresses and friction occur. Both these conditions regulate and reduce the performance and compromise the design of the component.

Superfinishing  - often called ISFP or CASF (Chemically Accelerated Surface Finishing) is a means of regaining those losses by producing a superfine finish where it is most needed - at the point of contact.

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The benefits are greatest with high contact stress applications and high fatigue life requirements. It is particularly beneficial in 

mating gear applications where it is proven to reduce contact stresses but also to reduce individual tooth bending which is key to maintaining good fatigue life with a resultant reduced operating temperature.

Whilst it is known that reduced operating temperatures are an indication of increased performance the secondary benefit is that there is less heat to dissipate and as such the specific cooling cross section or cooling flow rate can be reduced which all compliment efficiency and performance.

 

Note: This process does NOT affect the integrity of the parts either structurally or dimensionally and any very sensitive bearing areas etc. can be effectively masked if required prior to superfinishing.

GUILLOTINING

We have the capability of guillotining sheet metal up to 6mm in thickness (mild steel or equivalent) and 6 metres in length. Utilising CNC backstops we have the capability of cutting repetition work in the thousands of, or small one off jobs to the highest degree of accuracy and consistency.

Screen Shot 2015 05 30 at 2.06.32 pmCMT WELDING SERVICE

This modern joining method satisfies increasingly stringent demands,. some of the most important of which are process stability, reproducibility and cost-effectiveness.

The bundling together of specific material properties opens up a number of interesting possibilities. Material compounds impart to a component or product the desirable properties of the constituent materials.

Previously, such results could only be achieved by mechanical means or by bonding. Of much greater interest, however, is the ability to use heat to join materials with differing properties. The main focus in this respect is on the joining of steel and aluminium, as this will be of particular interest to the automotive sector, where it could spawn a whole range of previously undreamt of innovations. TIG / MIG WELDING

PLATE ROLLING

Our latest model Hydraulic Rollers perfectly roll thin sheet metal to heavy plate  up to 1500mm X 3mm material. Our Pipe Benders bend from ½ inch up 2 inch diameter material.

FINISHING EXCELLENCE

We provide all the necessary finishing services to provide a first class end product with superb Anodizing, Powder Coating and Laser Engraving capabilities.

DELIVERY SERVICES

We understand that packaging and delivery is an important step in our process. We take great pride in making sure that your order is delivered undamaged and on time.